Apparel Industry Cross Belt Sorter Sorting Accuracy Up To 99.99%
The Cross Belt Sorter (RKSORT-CBS) is an advanced solution designed
for the efficient sorting of items such as parcels and cartons of
varying sizes. This system comprises essential components,
including tracks, carts, cart belts, recognition systems, and
communication networks. The carts are arranged in a continuous line
on the track, moving parallel to form the mainline, which
intersects with the belts on the carts, leading to its name, "Cross
Belt Sorter." During operation, items can be placed on the cart
belts either manually or through automated systems. When the carts
arrive at their designated sorting points, the control system
activates the belts to sort and dispatch the items.
Cross belt sorters are typically categorized into two layouts:
circular and linear. Circular cross belt sorters feature a flat
circular setup, achieving a mainline speed of up to 2 meters per
second and sorting up to 22,000 items per hour. Conversely, linear
cross belt sorters utilize a straight configuration, with a speed
of up to 1.5 meters per second and a sorting capacity of 8,000
items per hour. These sorters are extensively utilized in various
industries that require high efficiency, multiple sorting
directions, and constrained space, including express delivery,
e-commerce, apparel, food, cosmetics, airports, and
pharmaceuticals.
For more in-depth information regarding cross belt sorters, please
refer to the product description below or contact Realkey customer
service for assistance.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter | Linear Cross Belt Sorter |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm |
| Sorting Accuracy | 99.99% |
| Operating Noise | ≤72dB(A) |
| Feeding Method | Manual loading / Automatic loading from feeding station |
| Sorted Goods Size | MAX:700*600*500mm |
| MIN:150*150*8mm |
| Scanning Method | Top scan / Three-phase five-sided scan / Six-sided scan |
| Sorted Goods Weight | 0.03kg≤M≤20kg | 0.1kg≤M≤30kg |
| Operating Speed | 2.0m/s | 1.5m/s |
| Sorting Efficiency | 22000 pieces per hour | 8000 pieces per hour |
Product Features
Mature and Reliable
The cross belt sorting system is particularly effective for sorting
small to medium-sized parcels, accommodating the specifications for
most express and e-commerce package types. It offers multiple
sorting chutes and exhibits high flexibility. The system's
performance is stable, widely recognized in logistics sorting
operations both domestically and internationally, supported by
established technical solutions.
High Applicability
The cross belt sorting system is robust and offers a high capacity
for processing items, making it suitable for a variety of practical
applications. It can effectively sort cartons, envelopes, parcels,
clothing, and products packaged in plastic film, among other types.
Equipment specifications can be tailored to meet specific site
requirements, with sorting chutes available in various lengths and
widths (for example, 600mm/700mm/750mm/1000mm). The modular design
of the cart track allows for flexible adaptation to different site
dimensions and specifications, as well as customizable assembly
options for chutes to meet individual user needs.
Simple Loading Operations
Depending on user requirements and workflows, the cross belt
sorting system can be loaded manually or equipped with an automatic
feeding platform that facilitates automatic scanning, weighing, and
loading. Workers can quickly start operations with minimal training
and simple instructions.
Modular Solutions
The cross belt sorting system benefits from standardized components
and a lightweight design, ensuring high efficiency throughout
production, transport, assembly, and commissioning processes. This
modular approach enables rapid responses to customer needs and
enhances the efficiency of equipment maintenance and support.
Cost-Efficient Operations
With its high sorting efficiency, the cross belt sorter
significantly reduces the workload on operators, optimizing the
allocation of human resources, lowering labor and management costs
for businesses, and facilitating swift growth.
Application
Postal and Express Delivery Industry
Cross belt sorting machines are widely utilized in regional
distribution centers, transfer stations, and medium to large
branches of postal and express delivery companies. These facilities
often face high sorting demands and require automated solutions to
efficiently process large volumes. In light of rising sorting
demands in smaller branches and increasing labor costs, cross belt
sorting machines have gained traction, particularly linear models,
which offer compact designs and flexible layouts.
Cross-Border E-Commerce/E-Commerce Industry
The rapid growth of e-commerce has resulted in a significant
increase in parcel volumes during peak shopping periods. Cross belt
sorting machines provide efficient sorting solutions to meet the
demands of various markets and industries. Applications span
sectors such as tobacco, fashion, maternity products, supermarkets,
and pharmaceuticals.
Advantages
Vision Inspection Technology
Realkey cross belt sorting machines can be equipped with intelligent vision
inspection capabilities tailored to specific user needs. This
feature enables real-time tracking and fault detection for all
operational carts. Carts that encounter problems will be isolated
to halt parcel circulation, with notifications sent to users to
prevent conflicts and downstream process failures (this feature
requires the configuration of automatic feeding stations).
Dual-Cart Linkage Technology
Realkey’s advanced recognition technology and programming allow for the
simultaneous transport and sorting of small parcels by one cart and
larger parcels by two carts into sorting chutes. This functionality
enables the handling of parcels up to 1.2 meters in length without
sacrificing efficiency or incurring additional costs, thus
broadening the scope of applications.
Automatic Routing of Faulty Carts to Maintenance Stations
When maintenance is required for a cart, users can initiate
commands through the operating interface, causing the cart to
automatically navigate to a designated maintenance station. This
feature eliminates the need for manual retrieval, thereby enhancing
maintenance efficiency.
Reliability
With 17 years of experience in logistics conveyance and automatic
sorting, Realkey has unique advantages in formulating sorting solutions for clients.
Our products are recognized for their robust durability,
establishing RKSORT as a dependable partner in the industry.
