Realkey Cross Belt Sorter Optimized For E-Commerce Designed To
Reduce Labor Costs
As e-commerce continues to reshape global logistics, the Realkey
Cross Belt Sorter offers a smart, automated solution for
high-speed, high-accuracy parcel sorting. Whether handling cartons,
polybags, or irregularly shaped packages, this system significantly
reduces the need for manual labor while maximizing throughput and
space efficiency.
Each system consists of modular tracks, high-speed carts, cross
belts, recognition units, and smart communication controls. Carts
move in parallel along a fixed path, forming a seamless mainline
where items are automatically discharged at designated points via
synchronized belt activation—hence the name "Cross Belt Sorter."
Two Configurations, One Powerful Platform
Circular Cross Belt Sorter
Speed: Up to 2 m/s
Throughput: Up to 22,000 items/hour
Ideal for high-volume hubs with centralized layouts
Linear Cross Belt Sorter
Speed: Up to 1.5 m/s
Throughput: Up to 8,000 items/hour
Designed for narrower sites and adaptable workflows
From express delivery and e-commerce to cosmetics, pharma, and
airports, this system brings automation and versatility to every
industry requiring fast, accurate sorting with minimal operator
input.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter | Linear Cross Belt Sorter | Linear Cross Belt Sorter |
| Model | CBS-600C | CBS-500L | CBS-300L |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm | 300mm |
| Sorting Accuracy | 99.99% |
| Sorting Efficiency | 22,000 pcs/hour | 6,000 pcs/hour | 8,000 pcs/hour |
| Feeding Method | Manual loading /Automatic loading from feeding station |
| Sorted Goods Size | MAX: 700×600×500mm
MIN: 150×150×8mm |
|
| Scanning Method | Top scan / Three-phase five-sided scan / Six-sided scan |
| Sorted Goods Weight | 0.03kg ≤ W ≤ 20kg | 0.03kg ≤ W ≤ 20kg | 0.1kg ≤ W ≤ 30kg |
| Operating Speed | 2.0m/s | 1.5m/s | 1.5m/s |
| Operating Noise | ≤72dB(A) |
Industry Applications
Postal & Express Delivery
Widely implemented in transfer centers, distribution hubs, and
major sorting branches, cross belt sorters automate labor-intensive
processes and handle diverse item types with speed and
consistency—particularly valuable in regions facing rising labor
costs.
E-Commerce & Cross-Border Trade
With peak volumes during seasonal campaigns and daily fluctuations,
e-commerce warehouses benefit from this system’s ability to handle
large volumes with ease. Whether sorting clothing, consumer goods,
groceries, or healthcare items, the Cross Belt Sorter ensures rapid
order fulfillment with minimal human intervention.
Key Features & Advantages
Vision-Based Smart Monitoring
Optional vision systems allow for real-time status detection across
all carts. Carts with operational issues are automatically removed
from circulation, preventing bottlenecks and ensuring smooth
operation (feature available with automated feeding systems).
Dual-Cart Flexibility
Realkey’s proprietary recognition and programming technologies
enable dual-cart mode for large parcels (up to 1.2 meters) and
single-cart mode for smaller items. This adaptive handling boosts
efficiency and expands the system’s capacity range—no extra
hardware required.
Automatic Maintenance Mode
Through the system interface, users can assign specific carts for
maintenance. These carts will auto-navigate to service stations,
eliminating manual recovery, reducing downtime, and improving
overall system lifespan.
Proven Stability
With 18+ years of experience in sorting and conveying systems,
Realkey products are trusted for their long-term reliability and
durability, especially in demanding logistics environments.
Smarter Sorting Starts Here
The Realkey Cross Belt Sorter isn’t just a machine—it’s a strategic
upgrade to your fulfillment operation. It’s engineered for volume,
accuracy, and scalability, while driving down labor requirements
and error rates.
Contact Realkey today to customize a sorting solution tailored to
your facility's needs.
