Realkey Cross Belt Sorter High-Speed Sorting for Medium Packages at
22,000 Items/Hour
Realkey’s Cross Belt Sorter is a next-generation sorting system
engineered to handle medium-sized packages with exceptional speed
and accuracy. Featuring a modular, space-efficient design, this
system is ideal for high-volume distribution centers and logistics
operations that require automated sorting of up to 22,000 items per
hour.
Built with precision and scalability in mind, the Cross Belt Sorter
incorporates motorized carts, cross-directional belts, smart
recognition systems, high-speed communication interfaces, and a
dynamic control framework. The system’s design allows carts to
travel along a continuous track. At their assigned destinations,
the control system activates the belts, transferring items swiftly
and accurately to the appropriate chute or bin.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter(CBS - 600C) | Linear Cross Belt Sorter |
| Model | CBS - 600C | CBS - 500L | CBS - 300L |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm | 300mm |
| Sorting Accuracy | 99.99% |
| Sorting Efficiency | 22000 pieces per hour | 6000 pieces per hour | 8000 pieces per hour |
| Feeding Method | Manual loading / Automatic loading from feeding station |
| Sorted Goods Size | MAX: 700*600*500mm; MIN: 150*150*8mm |
| Scanning Method | Top scan / Three - phase five - sided scan / Six - sided scan |
| Sorted Goods Weight | 0.03kg ≤ W ≤ 20kg | 0.03kg ≤ W ≤ 20kg | 0.1kg ≤ W ≤ 30kg |
| Operating Speed | 2.0m/s | 1.5m/s | 1.5m/s |
| Operating Noise | ≤72dB (A) |
Industry Applications
Realkey Cross Belt Sorters are widely used in industries that
demand multi-directional, space-efficient, and labor-saving
solutions:
Postal & Express Logistics
Ideal for high-capacity distribution centers and regional transfer
hubs facing mounting volumes and rising labor costs. Linear models
are especially preferred for their compact footprint and versatile
layout.
E-Commerce & Cross-Border Trade
Designed to withstand peak season surges, this system streamlines
parcel handling across diverse industries such as:
Apparel & Fashion
Tobacco & FMCG
Baby & Maternity Products
Supermarkets & Convenience Stores
Pharmaceuticals & Healthcare Logistics
Realkey Advantages
✅ Smart Vision Inspection System
Optional AI-powered vision technology enables real-time monitoring
and fault detection. Malfunctioning carts are automatically
isolated and flagged, minimizing downstream disruptions and
ensuring smooth operations (feature requires auto-feeding setup).
✅ Dual-Cart Linkage for Large Parcels
With intelligent parcel recognition and algorithm-based control,
the system can automatically assign one cart for smaller items and
two linked carts for larger items (up to 1.2 meters in length).
This ensures maximum flexibility without sacrificing speed or
increasing costs.
✅ Automated Cart Maintenance Routing
Operators can initiate maintenance tasks through the system
dashboard, prompting faulty carts to autonomously navigate to
designated repair stations—eliminating manual intervention and
reducing downtime.
✅ Proven Reliability & Expertise
With 18 years of industry experience, Realkey is a trusted name in
intelligent logistics. Our systems are recognized for their
durability, precision, and long-term ROI, making us a reliable
partner for automated sorting solutions worldwide.
Smarter Automation for Modern Logistics
From global e-commerce hubs to regional delivery centers, the
Realkey Cross Belt Sorter is designed to reduce labor intensity,
maximize throughput, and adapt to diverse operational needs. For
businesses managing increasing parcel volumes and complex
distribution demands, this system delivers future-ready
performance—today.
Get in touch with Realkey to request a quote or a tailored system
proposal.
