Realkey Cross Belt Sorter Fast Flexible and Future-Ready
The Realkey Cross Belt Sorter is a high-performance sorting system
engineered to handle parcels, cartons, and irregular goods with
exceptional speed and accuracy. Designed to meet the evolving needs
of express delivery, e-commerce, and distribution hubs, this sorter
integrates advanced components such as linked cart systems,
dual-direction belts, smart recognition, and real-time
communication technology.
At the core of its operation are carts moving in a closed-loop or
linear track layout. Each cart features a belt that moves
perpendicular to its path, enabling precise, multi-directional
offloading at designated chutes. Items can be loaded manually or
automatically, and the control system activates the cross belts at
exactly the right moment to ensure smooth, accurate sorting.
Whether circular or linear in design, the system delivers speed,
scalability, and sorting precision in even the most demanding
logistics environments.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter(CBS - 600C) | Linear Cross Belt Sorter |
| Model | CBS - 600C | CBS - 500L | CBS - 300L |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm | 300mm |
| Sorting Accuracy | 99.99% |
| Sorting Efficiency | 22000 pieces per hour | 6000 pieces per hour | 8000 pieces per hour |
| Feeding Method | Manual loading / Automatic loading from feeding station |
| Sorted Goods Size | MAX: 700*600*500mm; MIN: 150*150*8mm |
| Scanning Method | Top scan / Three - phase five - sided scan / Six - sided scan |
| Sorted Goods Weight | 0.03kg ≤ W ≤ 20kg | 0.03kg ≤ W ≤ 20kg | 0.1kg ≤ W ≤ 30kg |
| Operating Speed | 2.0m/s | 1.5m/s | 1.5m/s |
| Operating Noise | ≤72dB (A) |
Application
The Realkey Cross Belt Sorter is widely used across a spectrum of
industries that demand fast, accurate, and scalable sorting:
Courier & Postal Services
Efficiently processes packages of various sizes in central and
regional hubs.
E-Commerce & Retail Fulfillment
Handles order surges, returns, and SKU variability with minimal
downtime.
Apparel & Footwear Logistics
Manages irregular shapes and product assortments with ease.
Food, Cosmetics, and Pharmaceutical Supply Chains
Supports hygienic and time-sensitive sorting needs.
Airport Baggage Handling
Enables rapid and secure distribution of luggage or small freight.
Intelligent Vision Inspection
Optional integration of smart imaging technology allows real-time
monitoring of each cart. Faulty carts are automatically identified
and isolated, minimizing sorting errors and avoiding downstream
disruptions (requires automated feeding systems).
Flexible Dual-Cart Linkage
Realkey’s proprietary recognition algorithms support adaptive cart
combinations—using a single cart for small items and synchronizing
two carts for larger ones (up to 1.2 meters in length). This
optimizes throughput without additional hardware investment.
Smart Maintenance Automation
Through the operator interface, users can assign automated
fault-routing commands, directing malfunctioning carts to the
designated maintenance zone. This reduces manual intervention and
ensures faster recovery times.
Proven Reliability
With 18 years of industry experience, Realkey stands as a trusted
name in logistics automation. Our equipment is known for
durability, accuracy, and long-term performance—backed by
responsive service and tailored solutions.
Boost Your Sorting Productivity with Realkey-CBS
Whether you're managing a regional distribution center, an
e-commerce fulfillment site, or a multi-category warehouse, the
Realkey Cross Belt Sorter helps you reduce costs, improve
efficiency, and scale your operations with confidence.
Contact Realkey today to explore a custom solution tailored to your
sorting environment.
