Efficient Product Separation Cross Belt Sorter Decrease Dependence
On Labor
The Realkey Cross Belt Sorter is a state-of-the-art solution
designed for optimal handling of various items, including parcels
and cartons. This system incorporates essential components such as
tracks, carts, cart belts, recognition technologies, and
communication systems. The carts form a continuous chain along the
track, moving in parallel to create a mainline that intersects with
the cart belts, which is how the system gets its name. Items can be
loaded onto the cart belts either manually or automatically, and as
the carts approach sorting stations, the control system activates
the belts to ensure accurate sorting.Available in circular and
linear setups, cross belt sorters are engineered for high
efficiency. Circular models can sort items at speeds of up to 2
meters per second, processing approximately 22,000 items per hour.
Linear models, on the other hand, operate at speeds up to 1.5
meters per second and can handle around 8,000 items per hour. These
systems are essential in industries that demand high throughput and
versatile sorting capabilities, including express delivery,
e-commerce, apparel, food services, cosmetics, airports, and
pharmaceuticals.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter | Linear Cross Belt Sorter |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm |
| Sorting Accuracy | 99.99% |
| Operating Noise | ≤72dB(A) |
| Feeding Method | Manual loading / Automatic loading from feeding station |
| Sorted Goods Size | MAX:700*600*500mm |
| MIN:150*150*8mm |
| Scanning Method | Top scan / Three-phase five-sided scan / Six-sided scan |
| Sorted Goods Weight | 0.03kg≤M≤20kg | 0.1kg≤M≤30kg |
| Operating Speed | 2.0m/s | 1.5m/s |
| Sorting Efficiency | 22000 pieces per hour | 8000 pieces per hour |
Application
Postal and Express Delivery
Cross belt sorters are frequently used in regional distribution
centers, transfer stations, and medium to large branches of postal
and express delivery services. These facilities manage considerable
sorting volumes and require automated solutions to enhance
efficiency. With the rising demand for sorting solutions and
increasing labor costs, linear models of cross belt sorters have
become particularly popular due to their compact and flexible
designs.
E-Commerce and Global Trade
The rapid growth of e-commerce has led to a significant surge in
parcel volumes, especially during peak shopping seasons. Cross belt
sorters effectively meet the diverse sorting needs of various
markets during these critical times and are widely used in sectors
such as tobacco, fashion, maternity products, supermarkets, and
pharmaceuticals.
Advantages
Intelligent Vision Systems
REALKEY cross belt sorters can be equipped with advanced vision
inspection technology tailored to specific requirements. This
feature enables real-time monitoring and fault detection of each
cart, isolating those with issues to prevent further circulation of
parcels and sending timely alerts to users, thereby minimizing
operational disruptions (requires automatic feeding stations).
Enhanced Cart Linkage Technology
By utilizing REALKEY's advanced recognition systems and programming
algorithms, the sorter facilitates simultaneous transport of
smaller parcels on a single cart while larger parcels are sorted
with two carts. This capability allows for handling items up to 1.2
meters long without compromising efficiency, significantly
broadening the system's application range.
Automated Maintenance Management
Users can issue maintenance commands for individual carts through
the operating interface, enabling those carts to autonomously
navigate to designated maintenance stations. This automation
reduces the requirement for manual oversight and enhances
maintenance efficiency.
Proven Durability
With 17 years of experience in the logistics and automated sorting
sector, REALKEY has established a reputation for delivering
customized sorting solutions. Our products are recognized for their
robustness and reliability, making us a trusted partner for all
sorting challenges.
