Large Retail Warehouses Cross Belt Sorter Enhance Overall Sorting
Efficiency
The Realkey Cross Belt Sorter is a state-of-the-art solution
designed for the effective handling of a variety of items,
including parcels and cartons. This sophisticated system integrates
key components such as tracks, carts, cart belts, recognition
technology, and communication systems. The carts are arranged in a
continuous chain along a track, moving in parallel to form a
mainline that intersects with the cart belts, giving rise to the
name "Cross Belt Sorter." Items can be loaded onto the cart belts
either manually or automatically, and as the carts approach
specific sorting stations, the control system activates the belts
for precise sorting.
Available in both circular and linear configurations, these sorters
are engineered for high throughput. Circular models can achieve
speeds of up to 2 meters per second, processing as many as 22,000
items per hour, while linear models can reach speeds of 1.5 meters
per second and handle up to 8,000 items per hour. Such systems are
widely utilized in industries that require high efficiency and
multi-directional sorting, including express delivery, e-commerce,
apparel, food services, cosmetics, airports, and pharmaceuticals.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter | Linear Cross Belt Sorter |
| Sorted Items | Various parcels, cartons, clothing, books, etc. |
| Cart Pitch | 600mm | 500mm |
| Sorting Accuracy | 99.99% |
| Operating Noise | ≤72dB(A) |
| Feeding Method | Manual loading / Automatic loading from feeding station |
| Sorted Goods Size | MAX:700*600*500mm |
| MIN:150*150*8mm |
| Scanning Method | Top scan / Three-phase five-sided scan / Six-sided scan |
| Sorted Goods Weight | 0.03kg≤M≤20kg | 0.1kg≤M≤30kg |
| Operating Speed | 2.0m/s | 1.5m/s |
| Sorting Efficiency | 22000 pieces per hour | 8000 pieces per hour |
Application
Postal and Express Delivery
Cross belt sorting machines are frequently used in regional
distribution centers, transfer stations, and medium to large postal
and express delivery branches. These facilities manage significant
sorting volumes and require automated solutions to streamline
operations. As sorting demands increase and labor costs rise, cross
belt sorters—especially linear models—are becoming favored for
their compact and adaptable designs.
E-Commerce and Global Trade
The explosive growth of e-commerce has caused a notable surge in
parcel volumes, particularly during peak shopping seasons. Cross
belt sorting systems effectively address the varying needs of
different markets during these crucial times. They are commonly
employed in sectors such as tobacco, fashion, maternity products,
supermarkets, and pharmaceuticals.
Advantages
Intelligent Vision Systems
REALKEY cross belt sorting machines can be outfitted with
cutting-edge vision inspection technology tailored to specific
requirements. This feature enables real-time monitoring and fault
detection for each cart. Carts that encounter issues are isolated
to prevent further circulation of parcels, and timely alerts are
sent to users, reducing operational disruptions (requires automatic
feeding stations).
Enhanced Cart Linkage Technology
By leveraging REALKEY's advanced recognition systems and
programming algorithms, the sorter can transport smaller parcels
simultaneously on a single cart while sorting larger parcels with
two carts. This capability allows the handling of items up to 1.2
meters long without sacrificing efficiency or incurring extra
costs, significantly expanding the equipment's application range.
Automated Maintenance Management
Users can issue maintenance commands for specific carts via the
operating interface, enabling those carts to autonomously navigate
to designated maintenance stations. This automation minimizes the
need for manual oversight and enhances maintenance efficiency.
Proven Durability
With 17 years of experience in the logistics and automated sorting
sector, REALKEY has developed a reputation for delivering tailored
sorting solutions. Our products are recognized for their
reliability and durability, establishing us as a trusted partner
for all sorting needs.
